Stem Repair.

The Damage

There are several different methods of building a stem.

They can be made in one piece, either sawn from a crook or steam bent.

Others are built up, either by laminating or the traditional method of bolting several pieces together.

All of them are susceptible to end-grain rot.

Rot at the top, where it pokes up above the deck is relatively minor and simple to repair.

Rot at the bottom end is more serious.

The fore peak is an area where ventilation is poor at the best of times and is often made worse by being enclosed with lockers, such as the chain locker.

Fastening corrosion can affect all forms, especially where the stem meets the throat.

The type of stem which is built from bolted sections is particularly vulnerable to fastening corrosion which, can lead to the seams opening.

On older boats iron bolts have been used, these may have worked rather well during their lifetime unfortunately, their life time is fairly short.

Initially as the joint ‘works’ and increases in size, water penetrates along the bolts causing them to rust, the rust expands filling the hole until it widens some more, then more expanding rust refills the hole, until there isn’t enough sound metal left.

This type of construction can also suffer from opening joints as a result of the wood being allowed to shrink too often when it dries out.

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Mignonne’s Repair.

One of the major problems I had to resolve when I began work on Mignonne was the damage to her stem.

The damage had probably been compounded by the amount of time she had been out of the water allowing the wood to shrink.

Fresh rainwater had rotted the top end as well as accelerating the corrosion of the original iron bolts holding the knee.

The pressure from the expanding rust on the bolts had split the dry wood of the knee and had begun to split the ends of the stem pieces.

Before I attempted to do anything with the stem I had replaced all the frames which were damaged so the planks would be properly supported.

I had also raked out what remained of the old caulking.

I could then start to look at the damage.

The knee had split along its length, so it was easy to finish off the split with a chisel and remove the two halves.

What remained of the exposed bolts was chopped off and the ends driven out of the stem with a drift.

The next job was to open the hood ends (plank ends).

The planks had been fastened with copper nails, to release these I carefully drilled off the heads.

Then using wedges and shores I carefully pried the hood ends apart in the area of ​​the damage, taking care not to damage the planks.

Fortunately none of the frames had been boxed in and the planking held its shape well enough not to need any support.

Before I removed any of the stem I took a rough pattern from the original.

The next job was to cut away the wood close to split so I could see the extent of damage, then I cut away some more until I reached sound wood.

Then, when I discovered that the splits were not too long I scarfed the ends. This was rather difficult to do with the saw, due to the limited access so, some of it had to be done by chisel.

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Stem Replacement.

Having cut out the damage I now took another template of the gap and scarfs using stiff card.

Then having planned the replacement timber to the width of the original I used the two templates to mark out the new shape.

This I cut out over sized.

Any subsequent adjustments to size and shape were going to have to be made to the new piece due to the lack of space between the hood ends.

From there on it was a case of holding the new piece to the gap marking trimming and trying again until the scarfs fitted.

Once I was happy with the new piece I propped it in place and took a template of the inside surface to cut the replacement knee from.

The knee was made from the same width timber as the stem piece.

When I was satisfied with the fit, both pieces were propped and wedged in place and the holes for the through bolts drilled.

Bolted together with the new silicon bronze bolts and having checked and fared all the joints I then released the hood ends and marked the rabbet line, making sure that it coincided with the existing rabbet.

With the new piece out again, I fared the line with a bendy batten.

Then, I chiseled out the rabbet, constantly checking that the angles were correct to take the plank ends.

Either end of the rabbet was left rough for final faring to the old when bolted in place.

When I was eventually happy with the fit I cut the outer shape using the original template.

The final faring was done when it was all bolted in place.

Due to the lack of space the stopwaters were drilled outside the rabbet line.

Finally, everything was soaked in creosote, the scarfs and stopwaters were bedded with a bedding compound and the whole bolted together.

The hood ends were screwed back in place using screws one size larger than original nail holes.

I also replaced all the other hood end fastenings with screws.

The final caulking was left until I had replaced the damaged planks when I re-caulked the whole hull.

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Minor damage.

The rot in the top of Mignonne's stem fortunately did not extend below any fastenings so it was a simple job to cut back to sound wood and scarf it.

Fortunately I had a piece of timber left over from the lower repair which was quickly planed to size the scarfed to fit.

The next problem was how to shape the top.

Having enough timber to play with I carved the top in the shape of a seahorse figurehead.

Other minor repairs such as dents and chips can be repaired by graving in replacement pieces, sometimes referred to as 'Dutchmen'.

Minor leaks can be stopped by replacing or fitting new stopwaters ..

And re-caulking or even caulking along the joints might be sufficient to stop leaks in the short term.

All of these repairs are well within the scope of the enthusiastic amateur.

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View my Flipboard Magazine.

• Stopwaters
• Rot Treatment
• Frames
• Planking
• Fastenings